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Advanced additive manufacturing and rapid industrial 3D prototyping services for defense, aerospace, automotive, medical, architecture, consumer goods and more.

ProtoCAM’s team of engineers have decades of experience with everything from pre-production models to small batch fabrication in a full range of resins and metals. Tight tolerances, overlays, multi-color, snap-fit pieces or multi-material projects? No problem. ProtoCAM helps customers get products to market quickly, without roadblocks.

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Ready to go from plans to production? ProtoCAM is the clear choice for additive manufacturing and rapid prototyping.

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ProtoCAM

Our Services

  • Stereolithography

    Stereolithography (SLA) Rapid Prototyping provides cosmetically superior parts in a variety of finish levels and offers the highest level of detail. SLA is one of the more versatile additive manufacturing techniques and can create parts with tight tolerances and heat resistance.

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  • Selective Laser Sintering

    Selective Laser Singering (SLS) Rapid Prototyping provides durable, machinable parts with near injection strength and materials. SLS prototypes and parts can be created in different thermoplastic materials and require very little post-production processing.

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  • PolyJet 3D Printing

    PolyJet 3D Printing is the most advanced rapid prototyping method available and creates full color, multi-material pieces in a single rigid or flexible product or prototype. PolyJet is ideal for short-run production pieces or exceptional prototypes.

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  • Urethane Castings

    Urethane Casting creates production-ready parts without machine tooling. This technique offers a quick and cost effective way of making multiple copies of a single prototype and is perfect for testing different materials for a single design.

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  • Digital Light Synthesis

    Carbon® Digital Light Synthesis™ (DLS™) is a breakthrough process that creates parts with exceptional mechanical properties, resolution, and surface finish. DLS allows for the consolidation of parts, impossible geometries, and programmable lattices.

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  • Fused Deposition Modeling

    Fused Deposition Modeling (FDM) is a 3D rapid prototype technique that uses engineering-grade thermoplastics such as ABS and polycarbonate. FDM is ideal for test prototypes exposed to chemical, temperature or mechanical stress.

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  • Multi Jet Fusion

    HP’s Multi Jet Fusion (MJF) technology produces quality, functional parts up to 10 times faster than competing processes. MJF technology processes parts in two fast area-wide passes to achieve top speed part production.

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  • Metal Casting

    Metal casting offers speed, durability, and exceptional aesthetics. Metal casting methods include investment casting, sand casting, and plaster mold casting, which allow for a high degree of accuracy, durability, and quality.

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  • Digital Metal Laser Sintering

    Also known as metal 3D printing, the direct metal laser sintering (“DMLS”) process involves the fusing of powdered metals with an infrared laser beam. This allows for the creation of metal prototypes and production pieces with no special tooling and rapid turnaround times.

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Testimonials

  • "The Carbon [Digital Light Synthesis] 3D printing process was the perfect half step between late-stage functional prototyping and production. Aesthetics were crucial, and unless told otherwise, no one was able to identify the product was 3D-printed. [The process] accelerated business development and helped reduce risk as we approached tooling." — Michael DiCanzio, independent
  • "ProtoCAM has been most helpful in responding to our needs. Their knowledge of stereolithography and CAD, and their application of these technologies has helped us reshape our ideas to reality in the shortest possible time frame." — Kenneth Raines, B. Braun Medical
  • "As an emerging 3D modeling student at DeSales University, it was an incredibly valuable opportunity to learn more about the new innovations in 3D printing technology and how ProtoCAM couples its technical expertise with artistic value such as custom finishing to deliver a final product that exceeds the client's expectations." — Austin Kaplan, Desales University
  • “ProtoCAM's turnaround times are exceptional, and their prices compared to others are always better. There's a lot more value added in working with ProtoCAM.” — Matthew Bellenoit, B. Braun Medical
  • “ProtoCAM's best attribute is their attention to detail and customer service. Their willingness and desire to keep in touch with me is impressive, and physical walkthroughs ensure quality standards are being met.” — Todd Frick, Versatek
  • "Our first experience with ProtoCAM last month was excellent. Quoting was prompt, engineering emailed and we spoke on the phone about a potential issue with the geometry of the parts so there were no surprises, the service was fast and delivery quick, the printed parts were of excellent quality, and all of the staff I dealt with were courteous and professional. You guys knocked it out of the park!" — Chris Davenport, RPC

Case Studies

  • When Mary Ann Terranova took a welding class as an elective in college, she would have never guessed that 30 years later, she’d be patenting and creating her own welding shield device. But that’s just what happened as she rediscovered the art of welding in retirement, and happenstance would lead her to bring The Tack Shield to life.

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  • C. F. Martin & Co.’s SC-13E electric acoustic guitar is not just an innovation in guitar design; it’s a true fusion between tradition and revolutionary manufacturing techniques. The all-in-one guitar combines the traditional sound and look of an acoustic guitar with the playability and comfort of an electric model, all while featuring internal 3D-printed components. Assisting at the forefront of this unique integration were ProtoCAM’s additive manufacturing experts, as they helped the technicians at Martin realize what was possible with 3D printing and additive manufacturing technology.

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  • The COVID-19 pandemic has been a life-altering event, and most of us were caught off-guard by the swift spread of the virus. Here at ProtoCAM, when the COVID-19 pandemic first hit, we quickly assessed the situation and made appropriate adjustments to our facility in order to continue operations and protect our staff and customers. Once…

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  • Bryan Alintoff is an inventor with a mission—to not only keep sinks clean, but to reduce water usage, too. He knows the pains of a dirty sink; having to constantly be scooping water all around the basin to splash away toothpaste, facial hair, makeup, and more, and also how much water this time-invasive process can use up. That’s why he created the Sink Spinner, a revolutionary device created with the assistance of ProtoCAM and the ever-evolving technology that is 3D additive manufacturing. It’s a project that will help conserve water for all—and cut down on cleaning time. 

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  • Carl Moon, Vice President of Operations at Weldon Solutions, had a rather simple problem: he was looking for a particular part for an antique car. But the solution was a bit more complex: the part was rare, and those that were available had seen considerable wear over the years. With the original part no longer in production, and existing copies warped with time, Moon turned to 3D printing and ProtoCAM to aid him in creating a replacement he could showcase.

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  • As a producer of ophthalmic diagnostic equipment, DGH Technology has a specialized customer base, and produces and sells several hundred of each of their products each year. As a company with lower-volume requirements, when DGH was searching for a way to produce their newest product, the Scanmate Flex, they turned to ProtoCAM for help in creating the unique housing for the product from start to finish.

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  • ProtoCAM has been involved in the What’s So Cool About Manufacturing? (WSCM) contest for four years now, but the contest was originally created back in 2013 when the Manufacturers Resource Center (MRC) recognized the impact negative perceptions of manufacturing jobs were having on the manufacturing workforce.

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  • Stephen Souders is the inventor of the revolutionary seatbelt-cutting device, the Cut N Go, the only locked on, self-enclosed, manually guided, childproof seatbelt-cutting device and window breaker.

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  • Samuel Foster is the inventor of the Snap Shot Flask, and the founder of Adaptive Measuring. A $100k decision led him to work with ProtoCAM and delve deep into the manufacturing process.

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  • In any industry, original parts must one day be replaced. But that doesn’t need to happen at the expense of completely changing an authentic process. Langhorne Carpet Company faced this dilemma as they sought replacement for the core of their carpet-manufacturing process: the Jacquard cylinder. ProtoCAM is on the case!

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  • As a part of a recent event at Da Vinci Science Center, ProtoCAM set out to make 3D-printed catapults while testing which material, print method, and orientation would work best for this somewhat tricky design.

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  • Fader Plugs is an innovative product years in the making. Initially conceived by CEO and Founder Blaise Delfino in early 2015, the device is the first mechanical, adjustable earplug that allows the consumer to adjust sound attenuation without taking the device out of their ear. The product came to fruition with the help of the 3D printing experts at ProtoCAM.

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  • Ross McLennan, an engineer in design and product development with Streamlight, has been a ProtoCAM customer since the very beginning, and he continues to utilize ProtoCAM to develop prototypes using the latest materials and print styles available.

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  • Introducing the Ball Cannon Football Launcher In 2008, Fred Hafer Jr. wanted to buy a football throwing machine for his son. After months of searching online and in sporting goods stores, he concluded that what he wanted didn’t exist. Eight years later, with the help of ProtoCAM’s additive manufacturing for plastic parts, Ball Cannon is…

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  • To keep the production line running smoothly and turn out flawless product, Just Born, Inc. approached ProtoCAM to produce an internal conformity sample of a 5-chick PEEPS® cluster.

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  • It was game-changing pattern recognition technology designed to improve control for patients requiring prosthetic arms that motivated the launch of Coapt, LLC, and their COMPLETE CONTROL™ system.

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  • Sealeze - ProtoCAM Case Study

    ProtoCAM has worked with Sealeze on multiple projects that span the product development cycle.

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  • Charles River Laboratories: ProtoCAM case study

    Charles River Laboratories worked with ProtoCAM to quickly develop a handheld medical test device to be used for scientific testing on NASA Space Shuttle flights

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  • Humanscale

    ProtoCAM’s rapid prototyping and rapid manufacturing are widely used by furniture designers and manufacturers to produce physical, tangible prototypes or working demonstration products for design and testing.

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  • ProtoCAM Case Study

    ProtoCAM recently worked with a customer on a medical rapid prototyping project involving knee replacement orthopedic prototype.

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  • ProtoCAM Case Study

    Learn how ProtoCAM helped a New York-based artist create 3D art pieces by utilizing stereolithography (SLA).

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